The Federal Group USA
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The Federal Group USA delivers scalable, customizable, and cost-effective metal fabrication and manufacturing solutions to your doorstep. We deliver a positive impact to our customers by fulfilling their needs through world-class sourcing, engineering expertise, and adherence to internationally acclaimed manufacturing standards.

Cold heading has typically been used to create pieces like simple fasteners, though with technology always improving, cold heading can be used to create highly specialized fasteners and specialty pieces. As important as it is to create quality metal parts, they won't do any good unless you have something that holds them all together.
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With product development cycles decreasing and pricing pressures mounting, today's manufacturers have to test their products before they ever leave the drawing board. The Federal Group USA is there to help. With an experienced team of finite element analysis professionals, we can analyze your product and identify weaknesses without expensive and time-consuming prototypes.
Over the past two decades, technological advancements have begun ushering in a new industrial revolution now known as "Industry 4.0". This shift is not only changing how business is done on a global scale, it is also transforming how companies manufacture and distribute products and services. Additive manufacturing, also called 3D printing, is at the forefront of how Industry 4.0 is revolutionizing the manufacturing industry.
Cold forming is an established metalworking technology that can be both cost-effective and environmentally friendly. It can be used across different industrial sectors including transportation, automotive, aerospace, agriculture, and mining, as well as medical technology.

Precision cold forming technology has been around for many years and is gaining popularity due to its ability to reduce costs, increase efficiency and improve product quality while at the same time being environmentally friendly.It can produce intricate designs such as multiple surface profiles which traditional forging methods are unable to do thus increasing efficiency by reducing equipment duplication.
Cold heading manufacturing is a multi-step process used to form metal parts at room temperature. Unlike other metal fabrication processes, hammers and dies are used at a high speed to form the metal without heating the material. Inside the cold heading machine, the blank is hit between a die and a punch block, pushing the material into the die to create the desired shape.
As important as it is to create quality metal parts, they won't do any good unless you have something that holds them all together. Such is the job of fasteners. These parts are essential for keeping everything in place. Sometimes, fasteners are relatively commonplace and can be manufactured and bought in mass quantities.
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