React to market changes faster by working with our team of 13 experienced and efficient designers. We build our own tools and machines and extrude our own material, which means we can design and develop faster, fix production problems faster, and ensure you meet your deadlines. Our designers will turn your vision into a packaging solution that is optimized for your product and your factory.
To us, innovation is all about creating a more functional product that solves problems in your automation workflow while maintaining crisp aesthetic standards. They have the fastest design team. They always come to me with exactly what I'm looking for and a second sample that pushes the limit. That's what I look for in a vendor.
To us, innovation is all about creating a more functional product that solves problems in your automation workflow while maintaining crisp aesthetic standards. They have the fastest design team. They always come to me with exactly what I'm looking for and a second sample that pushes the limit. That's what I look for in a vendor.
Services
We've come a long way since Joe Kuehn opened Plastic Ingenuity in a 1,300-square-foot garage in 1972. But we still approach projects with the same urgency and devotion we brought to our first big break. Stauffer Cheese in Mt. Horeb got word on a Thursday afternoon that its packaging supplier wouldn't be able to deliver packages for a week.
Plastic Ingenuity is one of the largest custom thermoformers in North America. We provide innovative packaging solutions that encompass every stage of packaging design and manufacturing, from initial proposals to the finished product. We control almost every aspect of our manufacturing process with in-house design, extrusion, mold-making, tooling, and thermoforming.
Closed loop extrusion and production scrap reprocessing means no landfilling of waste plastics. Replaced our lighting with high-efficiency LEDs with motion-sensor activation, which reduced energy consumption by 66%. Bio-materials - we're always researching and developing more sustainable and/or biodegradable materials to find options that meet the rigorous requirements of our high-quality packaging.
Extend your product's shelf life, while preserving freshness with custom thermoformed packages. We serve both the food processing and food service industries. Whether you need a grab-and-go snack package or a high pressure processing (HPP) package for hummus, we have experience designing custom solutions that keep your food product safe and fresh.
PI's business model is Best-in-Class providing unmatched pellet-to-part solutions. Our vertically integrated process creates unparalleled value from initial package development through commercialization with automation integration support that reduces risks and delivers customers manufacturing excellence.
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